Industry: Semiconductor & Electronics | Publish Date: 22-Mar-2024 | No of Pages: 155 | No. of Tables: 118 | No. of Figures: 63 | Format: PDF | Report Code : N/A
Japan Distributed Control System (DCS) Market was valued at USD 651.82 million in 2023, and is predicted to reach USD 1011.4 million by 2030, with a CAGR of 6.4% from 2024 to 2030. A Distributed Control System (DCS) is a computer-based control system widely employed to oversee and automate industrial processes. It comprises a network of controllers distributed throughout industrial facilities, facilitating communication and coordination in the automation of various processes. DCS systems find applications across diverse industries, including but not limited to the chemical, petrochemical, pharmaceutical, food and beverage, and power generation sectors.
These systems are particularly valuable in large-scale industrial processes demanding a high level of automation and control, such as those in oil refineries, chemical plants, and power stations. They serve to regulate and oversee a range of operations, including drilling, refining, blending, manufacturing, filtration, and disinfection, ensuring processes run with precision, efficiency, and safety.
The utilization of DCS systems offers numerous advantages, including enhanced process control, heightened efficiency, and improved safety, along with reduced downtime. DCS achieves this by distributing control functions across multiple controllers, providing redundancy and fault tolerance. This means that even in the event of a controller failure, industrial processes can continue to operate without disruptions.
DCS systems have evolved into indispensable components of modern industrial automation setups, substantially enhancing the reliability and efficiency of industrial processes. Furthermore, they contribute to safety by enabling real-time control and process monitoring. They are capable of detecting potential safety hazards and promptly alerting operators to take corrective measures. DCS systems are also instrumental in predictive maintenance, facilitating proactive maintenance practices that minimize downtime. They collect and analyse data from sensors, offering valuable insights for continuous process improvement.
There is a growing trend towards the use of renewable energy sources in Japan, particularly the solar power, which requires sophisticated control systems to manage fluctuations in power output. DCS systems can help to manage these fluctuations by providing real-time monitoring and control of the power generation process. For instance, in February 2023, TotalEnergies started the commercial operation of a 51-megawatt (MW) solar power plant located in Tsu, Mie Prefecture, Japan. The plant, which is connected to the electricity distribution grid, aims to supply its electricity to Chubu Electric Power Miraiz Co. Inc., a subsidiary of the regional utility company, through a power purchase agreement over a 17-year period.
Japan's proactive involvement in the global Industry 4.0 movement underscores its commitment to harnessing cutting-edge digital technologies for industrial transformation. This shift not only encompasses the integration of Artificial Intelligence (AI), the Internet of Things (IoT), and automation but also relies on Distributed Control System (DCS) solutions as a linchpin for driving process enhancement and maintaining a competitive edge in the fiercely competitive global market. DCS empowers Japanese industries to achieve real-time monitoring, intelligent control, and data-driven decision-making, facilitating more efficient, agile, and globally competitive operations while aligning with the evolving landscape of smart manufacturing and Industry 4.0.
DCS systems are inclined to cyberattacks as they are networked and computerized. Cybercriminals can gain unauthorized access to DCS systems, compromise sensitive data, and disrupt critical infrastructure, causing significant financial losses and reputational damage. The consequences of a successful cyber-attack on a DCS system can be severe, especially in industries such as power generation, oil & gas, and chemical processing, where disruptions can have significant environmental and public safety implications.
The introduction of modular and flexible DCS systems can create ample growth opportunities for DCS market. Traditionally, DCS systems have been highly centralized and monolithic, with large-scale installations that are expensive and complex to install and maintain. However, introduction of modular and flexible DCS systems is changing this paradigm.
Modular systems are designed to be more flexible and scalable, with a modular architecture that allows easy integration with other systems and components. This makes it easier to customize DCS systems to meet specific needs of individual organizations, without the need for costly and time-consuming customization.
These systems can help to improve production efficiency, reduce costs, and enhance product quality, which is expected to propel demand for DCS systems across a range of industries, including manufacturing, energy, and process industries. ABB’s modular-enabled process automation solution that combines an orchestration layer is one of the major examples of modular and flexible DCS system.
It also consists of a module layer integrated with module type packages (MTPs) technology for cost-effective modularization. This solution is designed to provide end-users such as mining, pharmaceuticals, and biotech with an automation solution that can fit their applications better than Programmable Logic Controllers (PLCs) and costs less than a traditional DCS.
The Japan distributed control system (DCS) industry includes several market players such as Yokogawa Electric Corporation, Hitachi Ltd., Omron Corporation, Emerson Electric Co., Mitsubishi Electric Corporation, ABB Ltd., Rockwell Automation Inc., Honeywell International Inc., Valmet OYJ, Toshiba Corporation, Schneider Electric SE, General Electrics, Ingeteam Corporation S.A, Azbil Corporation, and Siemens AG.
Hardware
Controller
I/O
Workstation
Networking Hardware
Software
Service
Integration and Implementation
Managed Services
Support and Consultation
Batch
Continuous Process
New Construction
Replacement
Upgrade and Expansion
Oil & Gas
Chemicals & Refining
Energy & Power
Pulp & Paper
Metals & Mining
Pharmaceutical & Biotech
Food & Beverages
Cement & Glass
Water & Wastewater
Others
Parameters |
Details |
Market Size in 2023 |
USD 651.82 Million |
Revenue Forecast in 2030 |
USD 1011.4 Million |
Growth Rate |
CAGR of 6.4% from 2024 to 2030 |
Analysis Period |
2023–2030 |
Base Year Considered |
2023 |
Forecast Period |
2024–2030 |
Market Size Estimation |
Million (USD) |
Growth Factors |
Growing trend towards the use of renewable energy sources. Growing Industry 4.0 initiatives. |
Companies Profiled |
15 |
Market Share |
Available for 10 companies |
Customization Scope |
Free customization (equivalent up to 80 working hours of analysts) after purchase. Addition or alteration to country, regional, and segment scope. |
Pricing and Purchase Options |
Avail customized purchase options to meet your exact research needs. |
Yokogawa Electric Corporation
Hitachi Ltd.
Omron Corporation
Emerson Electric Co.
Mitsubishi Electric Corporation
ABB Ltd.
Rockwell Automation Inc.
Honeywell International Inc.
Valmet OYJ
Toshiba Corporation
Schneider Electric SE
General Electrics
Ingeteam Corporation S.A
Azbil Corporation
Siemens AG